Local indoor positioning for manufacturing and processing companies


 

RealTrac "Manufacturing" - is a complete solution for underground mining

RealTrac “Manufacturing” local positioning system provides personnel/equipment positioning and voice/telemetry transmission in real time.


The RealTrac “Production” includes the following safety and efficiency increasing products



Tasks solved by the RealTrac system


Monitoring the location of the personnel

Monitoring the location of the personnel

The system manager can get information both on the current location of personnel and equipment, and on their paths of motions over a specified period. Connection to the RealTrac web-client is available from anywhere.

Evacuation and detecting people in accident

Evacuation and detecting people in accident

The very process of evacuation can be controlled and monitored due to the use of the RealTrac system: the time spent, paths of motion, and, mainly, localizing those who did not manage to get to gathering points.

Working hours and access control

Working hours and access control

The system registers check-in and check-out time, localizes the personnel within specified areas and sends a message to the system manager in case of trespassing. The data may be stored on the server up to 10 years.

Data collection from the sensors

Data collection from the sensors

The RealTrac anchors provide connection to any sensors: temperature, pressure, H2S, O2, CO, SO2, NO2. In case of emergency the system generates a message to the system manager that ensures auto reproduction of audio-visual alarm signal.

Voice communication with personnel

Voice communication with personnel

Digital radio communication demonstrates stable performance within the whole underground area wherever other systems malfunction. In addition to that, all conversations may be recorded.

Emergency notifications

Emergency notifications

The data transmission channel can be used either for emergency announcements, notifications, issuing warnings, necessary instructions or also for operating additional alarm devices such as: sirens, emergency lights, etc.



Preventing collisions of vehicles and collisions with people in the production

Vehicle-vehicle

  • Registers dangerous proximity 
  • Issues a warning about a potential collision
  • Decreases downtimes caused by vehicle collisions
  • Ensures traffic safety in case of poor visibility

Vehicle-human

  • Detects a person on a vehicle’s path of motion
  • Issues a warning about a person located in hazardous area
  • Decreases industrial injuries caused by collisions between vehicles and personnel


RealTrac Collision Avoidance System in mine

Attention Zone

Issues a warning to personnel about vehicles, equipment, etc. detected in close range.

Detects potential dangerous proximity and draws personnel’s attention to proximity to the other object.

  • Light indication
    • Dashboard indication in a vehicle
    • LED signal on a personal tag
  • Sound indication
    • Repeating audio signal inside the cab
  • Vibration
    • Discrete vibration on a tag

Danger Zone

Provides dangerous proximity detection and attracts personnel’s attention, can slow down the speed of vehicles or equipment.

Issues warnings about possible accidents and draws personnel’s attention to a dangerous proximity to the other object.

  • Light indication
    • Dashboard indication in a vehicle
    • LED signal on a personal tag
    • Strobe light on the outside of a vehicle
    • Blinking yellow marker lights on a vehicle
  • Sound indication
    • Frequently repeating audio signal inside a vehicle
  • Vibration
    • Repeating vibration on a tag

Accident Zone

Generates alarm signal in case of emergency or extreme dangerous proximity, can stop vehicles or equipment.

  • Light indication
    • Emergency strobe lights on a vehicle
    • LED light on a personal tag
  • Sound indication
    • Car siren
    • Car horn
  • Vibration
    • Continuous vibration on a personal tag


Industrial Wi-Fi, wireless and data transmission in industrial environments

Any user’s equipment supporting Wi-Fi technology (laptop, smartphone, tablet PC) can be connected to a wireless network in order to provide working with such informational and management systems as:

SAP, ERP, CRM and others


SAP, ERP, CRM and others

Mining enetrprise management system


Mining enetrprise management system

Industrial control system and DCS


Industrial control system and DCS


Manufacture management system


Manufacture management system

 


Wireless data transmission network at your entity or object provides an opportunity to transfer data from various systems and to connect any equipment to the network:


Video surveillance systems

Video surveillance systems

Voice communication systems and SIP telephony

Voice communication systems and SIP telephony

Gathering the data from the sensors and other engineering and production systems

Gathering the data from the sensors and other engineering and production systems

Sharing the documents and other text messages

Sharing the documents and other text messages


The product provides data transmission from any system and has all the advantages of the RealTrac Industrial Wi-Fi product. For instance, self-scaling and self-adjustment of the infrastructure in regard to the load and operational environment.



Advantages of the RealTrac system


Low cost of system implementation

Low cost of system implementation

Compliance with current Mining Safety Regulations

Compliance with current Mining Safety Regulations

Easy integration with third party systems and sensors

Easy integration with third party systems and sensors


RTL Service now


Number of trackers used in the mine

7000+

Tracked objects

Number of equipped mines

10+

Productions


Our customers


Metalloinvest - Mikhailovsky GOK

Samsung

Zapadnaya Gold Mining Limited


Equipment

Each RealTrac product line has tags and access points that provide personnel, transport and equipment positioning.

Logo line of equipment PROD system RealTrac

PROD line equipment

Devices of the PROD product line have IP67 cases. They are created for the use both inside (even in the area with the aggressive environment), and outside.

Logo line of equipment EXIA system RealTrac

EXIA line equipment

The equipment of the EXIA product line is developed especially for explosive environments or wherever flammable gases may occur. In addition to the IP67 case, the equipment of the EXIA product line has explosion protection and intrinsically safe electric power supply circuit PO Exia I Ma X.


Software


The RealTrac system is supplied with the RealTrac Application Server and associated client web-application, including automated work places of the system managers, lamp cabin workers, engineers and other applications. The RealTrac API provides integration with any customer’s management systems.

The RealTrac server in conjunction with PBX provides voice communication between RealTrac mobile devices (intercoms) and any softphones and SIP phones.

Interface dispatching software for the production of RealTrac

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RTL Service Ltd

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Moscow, 123112, Russia
Phone: +44 (203) 868-95-75

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